An efficient WIP system ensures the highest cleaning standards, even in large mixing units
Hygiene and process safety requirements in the life science industry are constantly increasing. Reliable cleaning processes are crucial, particularly when using high-performance mixers such as the LÖDIGE Ploughshare® Mixer. Modern WIP systems (wash-in-place) provide automated cleaning solutions that enable consistently high cleanliness with minimal use of resources.
More about the Ploughshare® Mixer of type FKM
WIP systems for mixers with high mixing quality
The reliable and reproducible cleaning of complex mixing systems such as horizontal mixers or vertical High Shear Mixers is a particular challenge. A well-designed WIP system ensures that all surfaces in contact with the product are cleaned efficiently and thoroughly – without the need for complete flooding the mixing unit. In the case of large mixing drums, such as the LÖDIGE type FKM 10000 D, a targeted arrangement of rotary cleaners can significantly reduce the amount of cleaning media required, enabling a sustainable and economical cleaning concept.
Automated cleaning: Safe, efficient and reproducible
The rotary cleaners installed in the mixer are equipped with powerful flat jet nozzles that reliably remove even persistent product residues. The rotation of the mixing tools ensures that spray shadows are avoided. Local static nozzles for cleaning the inlets and outlets as well as for rinsing the seals and the choppers complement the WIP system.
Process integration for continuous production
Integration into the plant control system allows cleaning cycles to be automated and run in a precisely reproducible manner. This ensures not only a high level of safety and consistent quality but also saves time and operating costs.
Conclusion: Efficient mixing and cleaning at the highest level
The combination of intelligent cleaning technology and sophisticated machine design takes the efficiency of mixing units to a new level – whether for horizontal or vertical mixing. Using a mixer equipped with an optimised WIP system, you will benefit from an outstanding mixing quality as well as a consistently hygienic and sustainable production and cleaning process.